Industrial / Electroplating
592*4LED大插芯 Flat Pin Series
Model:592*4LED大插芯
The 592×4 LED Large Insert Flat Pin is a larger-core LED-specific contact that accommodates higher current demands while maintaining the flat-pin form factor standard to the 592×4 series. It is engineered for secure insertion into compatible LED connector housings with consistent contact engagement. Primarily used in high-power LED fixtures, commercial lighting panels, and outdoor illumination systems.
Key Features
- Larger-core LED-specific contact accommodating higher current demands
- Gold plating delivers low contact resistance for LED power circuit interfaces
- Compatible with 592×4 LED connector housing series for mixed-contact designs
- Increased contact surface area reduces thermal stress at mating interface
- Designed for reliable performance in continuous-duty LED driver applications
Key Specifications
- Service type: connector terminal electroplating / selective plating
- Connector family: Custom connector or industrial hardware
- Plating focus: gold, nickel, tin, or selective plating stack per customer drawing and RFQ requirements
- Quality focus: appearance, adhesion, bending performance, contact zone consistency, and batch color control where applicable
- +3 more specs below
Request drawing: This product has local image and specification coverage. Ask sales to confirm the latest drawing revision before sampling or tooling review.
Flat Pin Series Specifications
Service typeconnector terminal electroplating / selective plating
Connector familyCustom connector or industrial hardware
Plating focusgold, nickel, tin, or selective plating stack per customer drawing and RFQ requirements
Quality focusappearance, adhesion, bending performance, contact zone consistency, and batch color control where applicable
Drawing statusRequest Drawing or plating specification during RFQ; local PDF not available from the legacy archive
Asset statusOld-site product image available
RFQ checkconfirm substrate material, plating stack, thickness, contact area, reel / barrel / rack process, masking requirements, test method, and inspection criteria
Typical Applications
High-current LED driver power connector contacts
Commercial and industrial LED luminaire power interfaces
LED power supply output connector assemblies
Automotive LED headlamp power connector contacts
Mixed power/signal LED connector assemblies with large power pins
Frequently Asked Questions
What current levels can the 592×4 LED Large Insert Flat Pin support?
The large insert format provides greater contact surface area than the small insert, enabling higher continuous current capacity. Specific current ratings depend on plating thickness, housing design, and ambient temperature. Contact CZT's engineering team for derating curves and maximum current specifications for your application.
Why choose the LED Large Insert over a standard large insert contact for LED applications?
The LED Large Insert is dimensioned and specified for LED-specific connector housings, ensuring proper fit and retention in those housing cavities. Using a standard large insert in an LED housing may result in improper seating or retention force. Always match the contact to its intended housing series.
Is the 592×4 LED Large Insert suitable for high-cycle mating in serviceable LED fixtures?
Gold plating provides good wear resistance for repeated mating cycles, making the LED Large Insert suitable for LED fixtures that require periodic lamp or module replacement. For applications with very high cycle counts, specify plating thickness requirements to CZT to ensure adequate wear life.
Flat Pin Series Details
CategoryIndustrial
SubcategoryElectroplating
Model Number592*4LED大插芯
Naming TemplateProduct name from catalog
BrandCZT
OriginChina
Drawing StatusRequest drawing
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Need a Custom Solution?
CZT offers OEM/ODM services with flexible MOQ. Contact our engineering team for custom connector solutions.